About Vial washing machine
Automatic Linear Vial Washing Machine is used for washing of Vials. There are two models available one is SBLVW-120 which gives an output speed of 60 to 120 Vials / Min. & the other one is model SBLVW-240 which gives an output speed of 80 to 240 Vials / Min.
SBLVW-120 / 240 Automatic Linear Vial Washing Machine is used for washing of Vials. There are two models available one is SBLVW-120 which gives a out put speed of 60 to 120 Vials/Min. & the other one is model SBLVW-240 which gives a output speed of 80 to 240 Vials/Min.
Salient Features
- The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.
- Special Pocket system ensures easy and trouble free washing of vials from outer and inner side.
- Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.
- No Change parts are required from 5 MLto 30 ML vial.
- Washing cycles can be adjusted as per customer requirement.
- User friendly machine, even semiskilled operator can operate the machine very easily.
- A Special clutch device is in corporate for Stoppage of Machine in the event, vial is over turned or over diameter.
- Low RPM but High out put.
- Imported pumps are provided in the machine, which gives a good pressure to wash vials properly.
- Imported Gear Motor for +Main drive and conveyor.
- A.C. Frequency drive for Main drive and conveyor.
- Pumps with tank (60 liters each) 3 nos.
- In feed conveyor belt system.
Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion.When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down.The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected.
Technical Specifications of Linear Vial Washing Machine
| Model | SBLVW-120 | SBEW - 200 |
| Direction | Left To Right | Left To Right |
| Production Rate | Up to 60 To 120 Vials / Min | Up to 80 to 240 Vials / Min |
| Electrical Supply | 1.00 HP For Main Drive 0.50 HP for Conveyor 0.50 HP for each pump | 1.00 HP For Main Drive 0.50 HP for Conveyor 0.50 HP for each pump |
| Power Requirement | 440 Volts, 3 Phase (4 wire System) 50 Hz. | 440 Volts, 3 Phase (4 wire System) 50 Hz |
| Height of Conveyor | Adjustable from 850 To 900 mm | Adjustable from 850 To 900 mm |
| Dimensions | 2290 MM (L) X 1175 MM (W) X 1575 MM (H) | 2290 MM (L) X 1580 MM (W) X 1975 MM (H) |
| Net Weight | 800 KGS. (Approx.) | 1200 KGS. (Approx.) |
| Gross Weight | 1250 KGS. (Approx.) | 1750 KGS. (Approx.) |
Versatile Capacity for Different Production ScalesAccommodating between 60 and 240 vials per minute, this washing machine is ideal for both small-scale and large-scale pharmaceutical operations. Its flexible throughput ensures high efficiency and adaptability in various production environments.
Robust Stainless Steel ConstructionFabricated from premium stainless steel, the machine delivers exceptional durability and maintains hygiene standards vital for pharmaceutical applications. The materials resistance to corrosion and chemical exposure ensures longevity and easy maintenance.
Customizable Power and Advanced Control SystemThe vial washing machine features a customizable voltage range (220-415V) to match user requirements, paired with a PLC control system for sophisticated operation. The electric drive and automatic options enhance ease of use and operational reliability.
FAQs of Vial washing machine:
Q: How does the Vial Washing Machine clean vials for pharmaceutical use?
A: The machine utilizes water jets and mechanical agitation to thoroughly clean vials. Users can load vials, and the system automatically cycles through a programmed washing process that removes contaminants, ensuring hygienic containers for pharmaceutical applications.
Q: What is the capacity range of this vial washing machine?
A: This model can wash between 60 and 240 vials per minute, making it suitable for varying production needs, from smaller operations to larger, industrial-scale pharmaceutical processes.
Q: When should the machines warranty be utilized, and what does it cover?
A: The one-year warranty covers manufacturing defects and functional issues that may arise during normal operation. Users should contact the supplier or manufacturer in Haiti for service support if any issues are encountered within the warranty period.
Q: Where can the Vial Washing Machine be installed and used?
A: The machine is designed for installation in pharmaceutical production facilities or laboratories. Its compact and robust stainless steel construction allows for placement in cleanroom environments required by the industry.
Q: What is the process for adjusting voltage to match facility requirements?
A: Voltage can be customized between 220 and 415 volts during purchase. Customers should specify their power requirements so that the machine is configured accordingly prior to delivery and installation.
Q: Why is using stainless steel beneficial for vial washing applications?
A: Stainless steel provides excellent resistance to corrosion, chemical damage, and contamination. This ensures the machines longevity and maintains strict hygienic standards essential for pharmaceutical manufacturing.
Q: How do automatic and semi-automatic models differ in usage and control?
A: Semi-automatic models require more manual intervention during the loading and unloading of vials, while automatic models streamline these processes. Both types feature PLC control systems for enhanced precision, but the fully automatic version offers greater convenience and efficiency.