About Automatic Linear Vial Washing Machine
Operation
Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted.They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected.
The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.
Technical Specifications
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Model
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SBLVW-120
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Direction
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Left To Right
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Production Rate
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Up to 60- 120 vials per minute - depend on vial size
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No. of Pocket Across
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10
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Electrical Specifications
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1 HP / 415 Volts / 50 Hz for Main Motor 1 HP x 2 = 2 HP / 415 Volts / 50 Hz For Each Pump 3 Kw For Electrical Heater 0.5 HP / 415 Volts / 50 Hz For Conveyor
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Power Requirement
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440 Volts, 3 Phase (4 wire System) 50 Hz.
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Tank Capacity
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80 Ltrs. S.S. 316
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Wash Cycle
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3 Inner + 1 Outer + 1 Air
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Cycle Timing
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3.5 Second for each wash + 1.5 second for traveling.
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Superior Hygiene in Vial WashingOur Automatic Linear Vial Washing Machine utilizes robust stainless-steel construction, ensuring corrosion resistance and sustained hygiene in pharmaceutical operations. Its automatic functioning minimizes manual intervention, reducing contamination risks. The tailored power and voltage options enable seamless integration into your existing production environment, supporting rapid and effective cleaning of vials with each cycle.
Efficiency Delivered with CustomizationYour productivity is amplified by the machines impressive output, capable of washing between 60 to 120 bottles per minute. The computerized automatic control empowers operators to monitor and adjust the process for optimal results. As a trusted Indian supplier, we provide options that match your required wattage and voltage, ensuring compatibility and efficiency for every client.
FAQs of Automatic Linear Vial Washing Machine:
Q: How does the Automatic Linear Vial Washing Machine operate in pharmaceutical packaging processes?
A: The machine uses a linear motion and precisely controlled water jets to thoroughly clean vials, preparing them for pharmaceutical filling and packaging. Its fully automatic, computerized control ensures consistent and efficient washing with minimal operator intervention.
Q: What materials are used in the construction of this vial washing machine?
A: The machine is constructed entirely from high-grade stainless steel (SS), providing excellent durability and resistance to corrosion, which is essential for maintaining sanitary conditions in pharmaceutical settings.
Q: When should I consider using an automatic vial washing machine in my pharmaceutical production?
A: You should employ an automatic linear vial washing machine when you require high-volume, contamination-free vial preparation. It is particularly beneficial for medium to large-scale pharmaceutical operations needing speeds of up to 120 vials per minute.
Q: Where is the Automatic Linear Vial Washing Machine available and who supplies it?
A: This machine is available across India and is offered by usan experienced distributor, exporter, manufacturer, and supplier specializing in pharmaceutical machinery.
Q: What is the typical process for cleaning vials with this machine?
A: Vials are loaded onto the conveyor, where they pass through multiple stages of washing using water and air jets. The machines automated system regulates flow and pressure, ensuring each vial is effectively cleaned before moving to the next stage.
Q: How can I customize the power and voltage settings to match my facilitys requirements?
A: The machine is available with power and voltage options as per your specific requirements, allowing you to select configurations compatible with your local industrial standards and operational preferences.
Q: What benefits does this automatic vial washer offer over manual cleaning methods?
A: The Automatic Linear Vial Washing Machine delivers superior cleaning consistency, faster processing speeds (up to 120 BPM), and reduces the risk of contaminationultimately improving product safety and production efficiency in pharmaceutical environments.