About Induction Cap Sealer Machine
Description :Latest Induction Cap Sealing Technology, to create alternative, airtight, hermetic seals on the necks of containers. The process can produce significant cost savings in the Packaging Process. The seal is strong, flexible & yet easy to remove and provides protection against contamination. Induction heating allows heat sensitive products such as creams, petroleum products, Herbal shampoos etc. which would normally gets spoiled or catch fire on normal heat sealing to be sealed. The sealing takes place without any direct contact which allows full potential of the filling plant to be utilized.
Wads :
The Wad basically consists of four layers:
- Cardboard or Foam Packing.
- Wax Layer.
- Aluminium Foil.
- Sealing Film.
We see a pulp board packing material as the retaining wad, the wax dot pattern layer, the aluminium foil and the sealing film. The lines of force radiate through the foil and induce current flow in it. This increases the temperature of the foil. Due to this, the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.
Advantages of Induction Cap Sealing :
- Tamper Proof: It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
- Product Freshness: The taste and aroma of the product remains intact due to the hermetic seal.
- Protection against Leakage: There is no spillage or loss of contents of the product.
- Sales Promotion: The foil on the inside can be used for advertising or promotional purposes.
- Maximum Filling Speeds: The sealing takes place without any direct contact which allows full potential of the filling plant to be utilized.
- Minimum Effort: The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed.
- Indirect Heating: Induction heating allows heat sensitive products such as creams, petroleum product, Herbal shampoos etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
Technical Details:
| Model | SBCS-1000 | SBCS-2000 | SBCS-3000 |
| Capacity | Up to 40 Bottles / min | Up to 60 Bottles / min | Up to 80 Bottle / min |
| Neck Diameter | 28 mm to 83 mm | 10 mm to 63 mm | 10 mm to 150 mm |
| Input Voltage | 230 Volts, 5 Ampere, Single Phase |
| MOC | SS 304 |
| Type | Water Cooled / Air Cooled |
| Output Powder | 1000 Watts | 2000 Watts | 3000 Watts |
Depends on bottle size, cap size and type of cap.
We can supply as per customer requirements.
With help of hange parts.
Advanced PLC Control SystemThe Induction Cap Sealer Machine utilizes a sophisticated PLC control system, which allows for seamless programming and management of settings. Operators benefit from the human-machine interface, enabling clear interaction and precise adjustments without complicated manual processes.
Built for Industrial DemandsEngineered from premium stainless steel (SS), the machine offers solid protection against corrosion and industrial wear. Its automatic operations ensure productivity and safety, making it an ideal choice for manufacturers and suppliers in large-scale production environments.
Customization and SupportThis sealing machine accommodates various voltage requirements as per customer specifications, ensuring compatibility with existing infrastructure. The included 1-year warranty reflects our commitment to quality support and after-sales service for clients across India.
FAQs of Induction Cap Sealer Machine:
Q: How does the Induction Cap Sealer Machine function in industrial environments?
A: It seals container caps using electromagnetic induction, creating a hermetic closure suitable for various industrial applications. The automatic and electric drive enhances efficient throughput and consistent sealing quality.
Q: What are the benefits of the PLC control and human-machine interface in this machine?
A: The PLC control and user-friendly interface provide operators with precise control over operation and settings, reducing the chances of errors and boosting productivity in the sealing process.
Q: Where can this machine be used and who typically employs it?
A: This machine is widely used in factories and industrial sites across India, including by distributors, exporters, manufacturers, and suppliers handling large volumes of packaging.
Q: When does the warranty coverage begin, and what does it cover?
A: The 1-year warranty begins from the date of purchase and covers manufacturing defects or malfunctions occurring under normal usage conditions, giving customers peace of mind.
Q: What materials are compatible with this sealing process and machine build?
A: It is suitable for sealing caps on a variety of container materials. The machine itself is constructed from durable stainless steel, ensuring longevity and hygiene.
Q: How do customers specify their voltage requirements when ordering?
A: Clients can indicate their preferred voltage during the ordering process, and the machine will be configured accordingly to match their local electrical standards.