About Automatic Capsule Filling Machine
COMPLETE LINE MACHINE
Description
CSE: Capsule Sorter Elevator is used to sort the diametrically Defective empty capsules & Elevate the correct capsule from CSE to Capsule hopper of Capsule filing machine to maintain the level of Empty capsule. Its works on the principle of vibratory sorting and passing at upper side the capsules by airflow.
CPM: Capsule polishing machine consisting of a stainless steel chambers installed with Nylon net, a revolving variable speed spiral nylon brush, the capsules travel from one end to other end. During this travel they are subjected to roll in between the nylon bristles. In this course the powder on the capsules and at the edge are removed and sucked by the Dust extractor. The Capsules coming out of the chute are thoroughly polished, shiny & clean.
DEX: Dust extractor used to collecting loose powder from capsule polishing chamber through dry vacuum.
DCS: Damage Capsule Sorter works on the principle of geometry of Capsule i.e. Ovality and gravitational load. After polishing, the filled capsules are fall into the rotating drum which is consist with sorter plates, which separates the exact diametrical capsules. Its specially to sort out diametrically defective filled capsules.
ECE: Empty Capsule Ejector works on the principle of airflow force. Filled capsules will fall straight towards the down level &Empty capsule will eject outside when airflow force is applied on the capsules,its specially to sort out empty capsules from filled capsules.
Technical Specification
- Capsule size : 00-0-1-2-3-4
- Output of CT-25: 25,000 capsules to 1,00,000/hr with powder
Weight
- 135 Kgs Elevator
- 300 Kgs Polishing, Sorting
- 110 Kgs Dust Extractor
Dimensions
- 900mm x 700mm x 2500mm Elevator
- 1500mm x 600mm x 1200mm Polishing, sorting
- 800mm x 600mm x 1500mm Dust Extractor
- Power supply: 415 OR 380V, 50Hz,3 phase
- Power: 2 Kw, 3 HP for Elevator, Polishing, Sorting & Dust extractor
Advanced Automation for Streamlined Capsule ProductionOur Automatic Capsule Filling Machine features cutting-edge computerized control, capable of handling diverse capsule sizes and fill weights. The automation ensures rapid, accurate operation, reducing manual labor while maintaining high productivity and consistency. Designed for seamless integration into existing production lines, it offers reliability and operational flexibility for manufacturers of all scales.
Customizable to Client RequirementsThe machines key specificationsincluding capacity, voltage, power, and dimensional sizeare tailored to individual client needs. This allows users to optimize the machine for different pharmaceutical formulations or operational setups, ensuring a perfect fit within your manufacturing environment while promoting efficient and scalable production.
Robust Design and Superior Build QualityBuilt from high-grade stainless steel, the machine boasts exceptional durability, resistance to corrosion, and compliance with stringent hygiene standards. Its solid construction, with a weight of approximately 1400 kg, ensures stability and minimal vibration during intense operation, extending the life of the machine and contributing to safe, efficient workspaces.
FAQs of Automatic Capsule Filling Machine:
Q: How does the computerized control in the Automatic Capsule Filling Machine enhance its operation?
A: The computerized control automates the filling process, reducing manual intervention, minimizing human errors, and ensuring precise and consistent capsule filling. It also enables easy monitoring, adjustment, and data management during production.
Q: What is the typical usage of this Capsule Filling Machine?
A: This machine is primarily used in pharmaceutical and nutraceutical industries for accurately filling capsules with powders or granules. Its automatic operation streamlines high-volume production, making it ideal for commercial-scale manufacturers.
Q: When should I schedule maintenance for the machine?
A: Routine maintenance should be performed according to the user manual, typically after every batch cycle or as per the manufacturers recommendations to ensure optimal performance and longevity.
Q: Where can the machine be installed and who can purchase it?
A: The machine can be installed in any healthcare, pharmaceutical, or manufacturing facility across India. It is available to distributors, exporters, manufacturers, and suppliers throughout the country.
Q: What is the filling capacity and can it be customized?
A: Yes, the filling capacity is fully customizable and will be configured according to the specific production requirements provided by each client, ensuring compatibility with their operational demands.
Q: How does the stainless steel construction benefit the user?
A: Stainless steel construction offers robust durability, corrosion resistance, and easy cleaning, which are essential for maintaining hygiene standards and ensuring long-term, reliable equipment operation.
Q: What warranty and after-sales support are offered with the machine?
A: The machine comes with a 1-year warranty, covering manufacturing defects. Additional technical support and service are available to assist clients, ensuring seamless installation and operation.