About Tray Dryer
Salient Features : Vacuum Tray Dryer
- Construction: External : 2MM THK Internal : 2MM THKMOC: cGMP
- Surface Finish : External:Buffed to 150 grit matt finish Internal: Buffed to 220 grit mirror finish.
- Inlet & Outlet: All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.
- Door : Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon ruuber gasket to preventany leakages. Suitable locking is provided for the doors.
- Air Circulation : Air circulation is done by specially designed recirculation blowers inside the dryer. The blower capacity , static & design depends on the size and model of dryer.
- Heating : Dryers are normally supplied with either steam / electric / thermic fluid / hot water heating system. Suitable heating coils / caloriefiers are provided in the dryers.
- Temperature Control : Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.
- Trays : Trays are available in S.S. 304 / 316 q. All trays are fully die pressed and with cooved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropelene / Frp / M.S. galvanized as per clients reqiuirement.
- Trolley : Trolley is provided in the dryers to accommodate trays in it. Trolley truck are used to load and unload the trays into the dryer.
- Control Panel : Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.
Technical Specification : Vacuum Tray Dryer
| Models | TD-12 | TD-24 | TD-48 | TD-96 | TD-192 |
| Loading capacity | 12 Trays | 24 Trays | 48 Trays | 96 Trays | 192 trays |
| External Dimensionin mm | W D H 1370 X 530 X 940 | W D H 1370 X 940 X 940 | W D H 1980 X1020 X1880 | W D H 3320X1900 X1880 | W D H 3320 X 1900 X 1880 |
| Internal DimensionIn mm | 840 X 430 X 840 | 840 X 860 X 840 | 1020 X930 X1830 | 1960 X930 X1830 | 1960 X930 X1830 |
| No of Doors | One | One | One | Two | Two |
| No of Blowers | One | Two | One | Two | Four |
| No of motors / H.P.3 Phase 415 Volts. | 1 / 0.5 H.P.3 phase 415 volts. | 1 / 0.5 H.P.3 phase 415 volts | 1 / 1 H.P.3 phase 415 volts | 2 / 1 H.P.3 phase 415 volts | Four / 1 H.P.each3 phase 415 volts |
| ElectricalHeating Load for100C / 200C / 300C | 3kw / 6kw / 9kw | 6kw / 9kw / 12kw | 9kw / 15kw / 18kw | 15kw / 21kw / 27kw | 36kw / 42kw / 48kw |
| Steam HeaterNo. of coils. | 2 | 2 | 2 | 2 | 2 |
| Steam Pressure | 3.3 kg / cm2 | 3.3 kg / cm2 | 3.3 kg / cm2 | 3.3 kg / cm2 | 3.3 kg / cm2 |
| Steam consumption | 25 LBS / hr | 45 LBS/hr | 60 LBS / hr | 80 LBS / hr | 120 LBS / hr |
| Insulation in mm100C / 200C / 300C | 50 / 75 / 75 | 50 / 75 / 75 | 50/75/75 | 50 / 75 / 75 | 50 / 75 / 75 |
| No of Trolleys | Rack System | Rack System | One | Two | Four |
| Tray Size | 812 X 406 X 31 | 812 X 406 X 31 | 812 X 406 X 31 | 812 X 406 X 31 | 812 X 406 X 31 |
| Trolley Dimension | Fixed Racks | Fixed Racks | 840 X 960 X 1780 | 840 X 960 X 1780 | 840 X 960 X 1780 |
Versatile and Efficient Drying SolutionThe Tray Dryer is designed to handle a broad spectrum of industrial drying processes, featuring flexible tray capacity and voltage options. With automatic grade and PLC control, users benefit from uniform and consistent results, ensuring product quality meets stringent standards. Its electric-powered design further simplifies operation and reduces manual intervention.
Strong Stainless Steel Build for LongevityConstructed from premium stainless steel, the Tray Dryer boasts excellent durability and resistance to corrosion, supporting extended, trouble-free usage. The solid structure maintains optimal performance even in demanding environments, while the refined silver finish adds a professional appeal to any facility.
Tailored to Industrial ApplicationsPurpose-built for industrial usage, the Tray Dryer integrates user-centric features like PLC automation, adjustable controls, and a good quality assurance system. Whether for large-scale processing or specialized applications, this equipment assures adaptability and efficiency for distributors, exporters, manufacturers, and suppliers in India.
FAQs of Tray Dryer:
Q: How does the Tray Dryer ensure consistent and efficient drying in industrial applications?
A: The Tray Dryer utilizes automatic PLC control to regulate temperature and airflow, providing uniform and precise drying across all trays. Its adjustable capacity and voltage options further optimize performance for varied industrial needs.
Q: What materials are used in the construction of the Tray Dryer, and how does this benefit users?
A: The Tray Dryer is constructed from high-quality stainless steel (SS), which offers excellent durability and corrosion resistance, ensuring a longer lifespan and reducing maintenance requirements for industrial operators.
Q: When can maintenance or servicing be expected during the warranty period?
A: With a one-year warranty provided, servicing or maintenance requests are covered within this duration. Users are encouraged to refer to the supplier or manufacturers guidelines for scheduled servicing and support during the warranty period.
Q: Where can the Tray Dryer be installed, and what are the electrical requirements?
A: The Tray Dryer is suitable for installation in industrial facilities, laboratories, or processing plants. It operates on an electric power source, compatible with voltage requirements ranging from 220 to 415 Volt, as specified by the customer.
Q: What is the process of operating the Tray Dryer, and can it be customized for different products?
A: Operating the Tray Dryer involves loading the trays, setting desired parameters via PLC controls, and activating the automatic drying process. The system can be tailored to match specific product requirements, enhancing flexibility and efficiency.
Q: How does the automatic grade and electric drive contribute to ease of use?
A: Automatic grade and electric drive simplify operation by reducing manual intervention and ensuring steady, reliable performance. This allows operators to focus on quality control and productivity within industrial workflows.
Q: What benefits does the Tray Dryer offer for industrial users in India?
A: Industrial users benefit from the Tray Dryers robust design, flexible capacity, warranty support, and reliable performance, making it a valuable asset for distributors, manufacturers, exporters, and suppliers throughout India.