About Roller Compactor
Salient Features:- Roller Compactor Machine For Dry Granulation
- All contact parts are of S.S. 316 L except rollers.
- Compact designs are available in Water Jacketed, Flame proof Model or Plain.
- Frequency Drive of AC Variable is used to drive Screw.
- Slipping Clutch for safety purpose between feed screw and gearbox.
- Coupled drive unit using coupling of rolls through twins shaft gear box that ensures the synchronization of rolls with balanced torque loading.
- Roll without any leakage or slippage with pre-compression chamber guides.
- Well Polished Conical shape or Cylindrical pre-densifier screws made of AISI-316 best quality material.
- Lifting feed assembly screw with hand operated hydraulic pump which is easy to clean.
- Scrapper assembly is designed for easily dismantle & cleaning purpose.
- Separate board panel that includes indicators and controls of the adjustable roller compactor are permanently built in namely, main switch , on/off feed screw,forward/reverse switch, on/off rolls, ammeters for feed screw, emergency stop and rolls to avoid fire hazard or short circuit while cleaning with water.
- Electrically interlocked between fixed screw drive and main roll drive.
- Arranged with Water Jacket. (optional)
- Hydraulic power system only for Rear Roller. (optional)
- For Rollers Variable AC frequency drive. (optional)
Customizable and Advanced ControlOur roller compactor offers fully automatic operation with computerized controls, enabling precise and consistent compaction every time. Clients can specify their preferred dimensions, capacity, voltage, and power to create a solution tailored to their unique production needs. The entire unit is crafted in stainless steel, ensuring longevity and compliance with stringent pharmaceutical standards.
Efficient Pharmaceutical PackagingThis roller compactor accelerates and standardizes the process of transforming powdery substances into uniform granules, a vital step in pharmaceutical manufacturing. Its robust build and controlled mechanism provide both high productivity and consistent product quality, allowing pharmaceutical companies to maintain strict quality control and optimize their packaging operations.
FAQs of Roller Compactor:
Q: How does the automatic control mode improve the roller compactors efficiency?
A: The automatic control mode, combined with computerized operations, streamlines the entire compaction process by minimizing manual intervention, reducing operational errors, and ensuring consistent granule quality in pharmaceutical packaging applications.
Q: What materials are used to manufacture the roller compactor and why?
A: The machine is made entirely from stainless steel, which is essential for pharmaceutical machinery due to its corrosion resistance, durability, and ability to maintain hygienic standards in production environments.
Q: When should I opt for a customized roller compactor configuration?
A: You should request a customized configuration when your production facility has specific requirements for capacity, voltage, power, or physical dimensions to ensure the compactor integrates seamlessly and operates efficiently within your setup.
Q: Where is this roller compactor manufactured and supplied from?
A: This roller compactor is manufactured, exported, and supplied directly from India by a recognized distributor and exporter specializing in pharmaceutical machinery.
Q: What is the process for installing and commissioning the roller compactor?
A: Upon order confirmation, the manufacturer will coordinate delivery and, if needed, assist with installation and commissioning to ensure the machine meets all client specifications and operates as intended from day one.
Q: How is the roller compactor typically used in pharmaceutical packaging?
A: It is mainly used to convert fine powders into solid granules, which are easier to handle, dose, and package, thereby improving processing efficiency and final product consistency.
Q: What benefits does a one-year warranty provide buyers of this roller compactor?
A: The one-year warranty offers buyers assurance against manufacturing defects, access to after-sales support, and peace of mind that the machine will perform reliably during the critical early period of use.