About Automatic Two head PLC Based Liquid Filling Machine
Operation
Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum of time. The main drive consists of a helical gear box driven by A/c motor & through controlled by an Ac frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by an Ac frequency drive. A knob can set the speed of conveyor.
Technical Specification
| Model No. | SBLF-50 |
| Out/Put | Up to 12-15 BPM (depend on fill volume) |
| Filling Range | 100 ml to 500 ml (with help of change part) |
| Direction of Movement | Left to Right |
| Number of head/syringe | 2 Nos. |
| Electrical Specification | Main Machine | 2.0 HP / 415 Volts / 50 Hz. |
| Conveyor | 1.0 HP / 415 Volts / 50 Hz. |
| Height of Conveyor | 860 mm to 910 mm adjustable. |
| Change parts required | (A) Syringes. (B) Nozzle (C) Inlet & outlet hose pipe |
Advanced PLC Control SystemThe machine utilizes a sophisticated PLC control system, delivering consistent and stable performance. This ensures precise filling operations with minimal human intervention, reducing error and maximizing output. Users can easily program and monitor the filling process for different liquids, making the setup highly adaptable for various production requirements.
Energy-Efficient and Eco-Friendly DesignEngineered to support lower energy consumption and high efficiency, the filling machine minimizes operational costs. The environmentally friendly design features low noise levels, contributing to a safer and less disruptive workplace. Its stainless steel construction also simplifies cleaning and maintenance, extending its operational lifespan.
FAQs of Automatic Two head PLC Based Liquid Filling Machine:
Q: How does the automatic two head liquid filling machine work?
A: This machine operates using an electric drive and a PLC-based control system. Liquids are dispensed accurately through two filling heads, with the process managed by computerized controls that adjust volume, speed, and timing. The system is automatic, allowing operators to set parameters and monitor progress with minimal manual intervention.
Q: What types of liquids can be filled with this machine?
A: The machine is designed for beverages, chemicals, and food-grade liquids, making it suitable for bottling juice, medicine, edible oils, solvents, and other compatible fluids. Its stainless steel parts ensure hygienic processing, catering to diverse industry requirements.
Q: When should maintenance be performed on the filling machine?
A: Regular maintenance is recommended based on usage frequency and the nature of the liquids filled. Periodic cleaning of the stainless steel components and inspection of PLC controls help preserve stable performance and extend equipment longevity. The machine comes with a one-year warranty for any manufacturing issues.
Q: Where can this liquid filling machine be supplied and installed?
A: As a distributor, exporter, manufacturer, and supplier based in India, the machine can be supplied and installed across Indian states and to international clients. Installation support is tailored according to client requirements, including assistance with electrical configuration according to site voltage needs.
Q: What is the process to set up and operate the machine?
A: Setting up the machine involves connecting it to a suitable power supply, programming the PLC control panel for desired filling parameters, and loading the liquid product. After calibration, automatic operation allows bottles to be filled at rates of up to 10 to 12 BPM Ton/day, ensuring consistent quality and output.
Q: How does this filling machine benefit manufacturers and suppliers?
A: Manufacturers and suppliers benefit from the machines high performance, low energy consumption, reduced noise, and stable automated operation. Its eco-friendly design and computerized controls enhance productivity, while the one-year warranty provides assurance for reliable operation.