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Wad Inserting Machine

Name: Wad Inserting Machine
Brand: SHREE BHAGWATI MACHTECH (I) PVT. LTD.
Price: 550000 INR
Availability: InStock

Price 550000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Wad Inserting Machine Specification

Features
Touchscreen Interface, No Cap No Wad Mechanism, Adjustable Speed

Usage
Pharmaceutical, Food, Beverage, Cosmetics

Power Supply
Single Phase AC

Noise Level
Low

Application
Sealing caps with wads for bottles and containers

Filling Range
Suitable for various cap diameters (customizable)

Type
Wad Inserting Machine

Material
Stainless Steel

Feature
High Speed, Precise Placement, Low Maintenance

Auxiliary Packaging Machine Type
Cap Wadding Machine

Capacity
1200 to 1800 bottles/hour (Depending on model)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Power
1.5 kW

Voltage
220-240 V

Weight (kg)
350 kg (approx.)

Dimension (L*W*H)
1800 x 900 x 1700 mm

Color
Grey / Silver

Sealing Type
Pressure Wad Inserting

Maximum Cap Diameter
70 mm

Safety Features
Emergency Stop, Safety Guard with Sensor

Lubrication System
Automatic Centralized Lubrication

Construction Type
Heavy Duty Structure

Compressed Air Requirement
0.5 - 0.6 MPa

Wad Thickness Range
0.3 mm to 3 mm

Operating Temperature
5C to 45C

Production Efficiency
Up to 98%

Display System
7" HMI Color Touchscreen

Alignment System
Auto Cap Orientation System

Bottle Height Range
50 mm to 250 mm

Changeover Time
10-15 minutes

Minimum Cap Diameter
20 mm

Electrical Connection
Standard 13A Plug

About Wad Inserting Machine

Experience the rare opportunity to get your hands on the Wad Inserting Machine, the finest solution for bottle and cap sealing across industries. With astonishing production efficiency reaching up to 98%, this radiant machine offers precise placement and low maintenance at the lowest price. Engineered with heavy-duty stainless steel, it boasts a wide cap diameter range (20-70 mm), advanced safety features, a 7" HMI color touchscreen, and an automatic lubrication system. Perfect for pharmaceutical, food, beverage, and cosmetics sectors, its robust PLC control ensures flawless, high-speed operation day after day.

Competitive Advantages & Application Method

The Wad Inserting Machine features a high-speed, pressure wad inserting system, making it an industry leader in speed, precision, and reliability. Its auto cap orientation system and touch interface ensure seamless changeover, typically within 10-15 minutes. Designed for automatic, continuous usage, it secures wads inside caps efficiently, accommodating various diameters for pharmaceuticals, food, beverages, or cosmetics. Its No Cap No Wad mechanism and advanced safety guard guarantee error-free operation, safeguarding both product quality and operator well-being.

Supply Ability, Certifications, and Main Export Markets

Our Wad Inserting Machine supply is supported by robust manufacturing capabilities and backed by stringent certifications. Serving discerning clients worldwide-especially in Asia, Middle East, Europe, and Africa-our machines are valued for their consistent performance and compliance with global standards. We encourage inquiries about asking price and export options to deliver maximum value. Distributors, exporters, and manufacturers benefit from competitive valuations and steady availability, stemming from advanced production and a dedicated supply chain network.

FAQ's of Wad Inserting Machine:

Q: How does the Wad Inserting Machine enhance sealing efficiency in various industries?

A: The machine offers up to 98% production efficiency by automating the insertion of wads into caps with high speed and precision. Its auto cap orientation and advanced control system minimize errors and downtime, making it ideal for continuous use in pharmaceutical, food, beverage, and cosmetics sectors.

Q: What cap sizes and wad thicknesses can the machine handle?

A: This Wad Inserting Machine accommodates cap diameters ranging from 20 mm to 70 mm and wad thickness between 0.3 mm and 3 mm, providing versatility for different bottle types and industry requirements.

Q: When is a changeover required, and how long does it take?

A: A changeover is necessary when switching between different cap sizes or wad types. The machine is engineered for quick changeovers, typically taking only 10-15 minutes, which boosts productivity and reduces downtime.

Q: Where can this Wad Inserting Machine be used?

A: It is widely used in production facilities across the pharmaceutical, food, beverage, and cosmetics industries, where secure and hygienic sealing of bottles and containers is essential.

Q: What are the main benefits of the safety and control systems in the machine?

A: The Wad Inserting Machine features safety guards with sensors, an emergency stop, and automatic lubrication. The 7-inch HMI touchscreen and PLC controls ensure intuitive operation, minimize operator risk, and maximize reliability.

Q: How does the 'No Cap No Wad' mechanism work?

A: This feature detects when a cap is not present; the machine automatically withholds wad insertion, preventing wastage and maintaining operational efficiency.

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