Automatic Single Head Wad Inserting Machine with cap Elevator

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Automatic Single Head Wad Inserting Machine with cap Elevator

Name: Automatic Single Head Wad Inserting Machine with cap Elevator
Brand: SHREE BHAGWATI MACHTECH (I) PVT. LTD.
Price: 800000 INR
Availability: InStock

Price 800000 INR/ Unit

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MOQ : 1 Unit

Automatic Single Head Wad Inserting Machine with cap Elevator Specification

Application
Pharmaceutical, Cosmetic, Chemical, Food & Beverage Industries

Usage
For inserting wads/liners into bottle caps automatically

Features
Easy operation, Low maintenance, User friendly

Filling Range
Suitable for 20 mm to 120 mm cap diameter

Noise Level
<70 dB

Power Supply
Single phase/Three phase (optional)

Type
Automatic Single Head Wad Inserting Machine with Cap Elevator

Material
Stainless Steel (SS304 contact parts)

Feature
Cap Auto Feeder, High precision wad placement, No Cap-No Wad feature

Auxiliary Packaging Machine Type
Capping Machine/Wad Inserting Machine

Capacity
50-80 caps per minute (variable as per cap size)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC based control system with HMI

Drive Type
Electric Motor with Variable Frequency Drive (VFD)

Power
1.5 kW

Voltage
220V/380V, 50-60Hz

Weight (kg)
Approx. 400 kg

Dimension (L*W*H)
1800 mm x 900 mm x 1600 mm

Color
Metallic Grey/Blue

Sealing Type
Wad Insertion into Caps

Standards
Conforms to GMP and CE standards

Output Conveyor Length
1500 mm (customizable)

Cap Elevator Capacity
60 kg cap hopper capacity

Cap Material Compatibility
Plastic, Aluminum, Metal caps

Safety Features
Emergency Stop, Overload protection, Safety Guard

Wad Type Compatibility
EPE, Induction Sealing Wad, Foam/Gasket Wad

Compressed Air Requirement
6 Bar (if required for specific application)

Operating Temperature
5C - 45C

Installation
On-site installation and training provided

Changeover Time
Quick tool-less changeover for different cap sizes

Feeding Orientation
Automatic cap orientation through cap elevator

Operator Interface
Color touchscreen HMI

Lubrication System
Centralized automatic lubrication

About Automatic Single Head Wad Inserting Machine with cap Elevator

Automatic Single Head Wad Inserting Machine with cap Elevator

Automatic Single Head Wad Inserting Machine Video:

https://youtu.be/uhdiEFCcnyU

https://youtu.be/NZNiEaqhth4

Efficient Wad Insertion Automation

Maximize productivity and precision with this automatic single head wad inserting machine, tailored for a variety of cap materials and wad types. The system ensures accurate placement at speeds of 50-80 caps per minute, making it ideal for high-output production environments in pharmaceuticals, cosmetics, and more.

Versatile and User-Friendly Design

Engineered for seamless integration into existing packaging lines, this machine offers quick, tool-less changeovers for diverse cap sizes. Featuring an intuitive color touchscreen HMI and easy-to-clean stainless steel contact parts, the design supports user convenience and long-term durability.

Safety and Compliance Assured

Incorporating key safety elements such as an emergency stop, overload protection, and safety guards, the machine prioritizes operator well-being. Compliance with GMP and CE standards guarantees suitability for highly regulated manufacturing settings. The machine's low noise emission and centralized lubrication promote a safe and comfortable workspace.

FAQ's of Automatic Single Head Wad Inserting Machine with cap Elevator:

Q: How does the automatic single head wad inserting machine operate?

A: This machine automatically orients and feeds caps through a cap elevator, inserts the selected wad type (EPE, induction, foam/gasket) into each cap using a precision mechanism, and transports the finished caps on a customizable output conveyor. The process is PLC-controlled with a color touchscreen HMI for straightforward operation.

Q: What is required to change between different cap sizes or wad types?

A: The machine features a quick, tool-less changeover system, allowing operators to switch between varying cap sizes (20 mm to 120 mm diameter) and wad types efficiently. The intuitive interface guides users through the setup, minimizing downtime during product changeovers.

Q: Where can this wad inserting machine be installed?

A: Designed for versatility, the machine can be installed in pharmaceutical, cosmetic, chemical, and food & beverage manufacturing facilities. On-site installation and training are provided to ensure optimal performance and integration with existing lines.

Q: What safety features are included with the machine?

A: Safety is paramount, with emergency stop buttons, overload protection, and robust safety guards installed. The entire system adheres to GMP and CE standards for maximum operator security and regulatory compliance.

Q: When is compressed air needed for operation?

A: Compressed air is required only for specific application needs or custom configurations. For most general usages, the primary drive is electric, with a variable frequency drive to precisely control speed.

Q: How does the machine benefit my packaging line?

A: The automatic wad inserting machine improves efficiency by automating time-consuming manual processes, ensuring high-precision placement, reducing maintenance requirements, and facilitating consistent quality. The 'No Cap-No Wad' feature helps prevent wastage, thus enhancing productivity and cost-effectiveness.

Q: What maintenance does the machine require?

A: Minimal upkeep is needed thanks to a centralized automatic lubrication system and robust stainless steel construction. Routine checks for cleanliness and worn parts, as recommended during operator training, help maintain reliable, long-term performance.

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