Automatic High Speed Injectable Powder Filling Machine

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Automatic High Speed Injectable Powder Filling Machine

Price 2000000 INR/ Unit

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MOQ : 1 Unit

Automatic High Speed Injectable Powder Filling Machine Specification

Product Type
Powder Filling Machine

Material
SS

Computerized
No

Automatic Grade
Automatic

Control System
Human Machine Interface

Drive Type
Electric

Feature
ECO Friendly

Warranty
1 Year

Automatic High Speed Injectable Powder Filling Machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Letter of Credit (L/C), Letter of Credit at Sight (Sight L/C), Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
30 Units Per Month

Delivery Time
8 Week

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
Wooden Packing Only

Main Domestic Market
All India

Certifications
CE & ISO Certified

About Automatic High Speed Injectable Powder Filling Machine

High Speed Injectable Powder Filling Machine

Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min.

Operation :

The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat belt at the required speed of the correct placement below powder wheel.

The sterilized powder is stored in two powder hopper agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports in Two Rows rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consists of piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back sprig pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the vial one by one. It is a double wheel Double track machine, Machine will fill first two row of vial in double track in preliminary filling station for "X" product and then vial will be separated on conveyor by vial separator and vial moves towards Secondary filling station for filling of "Y" product, again filled vial will be separated by another pair of vial separator on conveyor are gradually moved and submerged in Single Row for Rubber Stoppering Operation.

The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.

Salient Future :

Total cGMP model.
To fill two different types of Powder in one vial, no need of blending two different type of powder. This eliminates wastages of costly Powder & High Production Capacity in multi Dose.
M.S. Moulded structure duly powder coated to avoid any vibration with adjustable screws to adjust conveyor height as per infeed tunnel.
All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/Sterilisation. "NO VIAL, NO FILL" System eliminates wastage of costly powder.
Spring loaded PTFE top seal for powder hopper reduces the friction between and top seal and avoid chances of white particle shading during production.
Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, whichsaves lot of time, powder wastage and chances of area condition disturbance.
All assemblies under top plate are positioned as for easy cleaning or maintenance.
Multiple dosing of injectable powder or change over of vial size and different fill size is possible by just changing the vial separator or size of the piston respectively.
All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil in area floor from gear box.
Machine speed can be adjusted through A.C. Frequency drive, which is time saving and easy to synchronise unscrambler and scrambler speed with machine speed.
Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
Special clutch devices are provided on vial separator for safety purpose.
Vibratory bowl for rubber stoppering unit support to run machine with total claimed speed of machine.
Air filter will be of S.S.316 housing with Nylon cartridge for proper removal of particle of 0.22 micron having 10" length. Vacuum filter will be of PVC transparent material with nylon cartridge having length of 10".

Utilities (To be Provided by Buyer)

Pneumatic Air	Filtered, oil free, sterile low pressure AIR at 4 kg/cm² (4/6 bar)
Vacuum line	20 HG. (Pump will be supplied by S.B)

Basic Machine :

Imported Gear Motor for Main drive, Unscrambler and scrambler.
A.C. Frequency drive for Main drive, Unscrambler and Scrambler.
Pre and Post Gasing unit for Nitrogen or Carbon Dioxide flushing.
Pure air filter for Air and Vacuum.
"No Vial, No Filling" System.
"No Stopper in Chute, Machine Stop System"
Vacuum pump.
Acrylic Cabinet with Imported Aluminum Structure for Machine, Unscrambler and Scrambler.

Technical Specification

Model	SBPF - 400D
Direction	Left To Right
Production Rate.	Up to 240 fills / Min for Single Dose. Up to 240 fills / Min for Double Dose. Up to 80 fills / Min for Triple Dose. Up to 120 fills / Min for Four Dose.
Fill Capacity	50 mg to 1.5 grms. Single Dose (with Change Parts) 1.5 grms. to 6 grms. Double, Triple and Four Dose. Fill range depending upon vial opening and bulk density of powder.
Accuracy	± 1% depending upon consistency and the uniformity of bulk density of injectable powder under controlled level of Humidity (i.e. 25%)
Electrical Supply	1.00 HP For Main Drive. 0.50 HP For Unscrambler. 0.50 HP for Scrambler.
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor	Adjustable from 900 to 950 mm
Dimensions	3759 MM (L) x 1242 MM (W) x 1885 MM (H)
Net Wight	1400 KGS. (Approx.)
Gross Weight	1850 KGS. (Approx.)

Input Specifications :

Vial Diameter	25 mm TO 38 mm Max
Height	75 mm Maximum.
Rubber Stopper	20 mm Diameter.

Note:(1) Right of technical improvements & modifications reserved.
(2) All illustrations and dimensions are shown for information only.

Advanced Technology and Efficiency

This filling machine leverages PLC control and a Human Machine Interface to optimize filling accuracy and reduce human error. Its automated grade ensures high-speed, consistent performance, making it excellent for large-scale pharmaceutical production requiring aseptic conditions and speed.

Eco-Friendly and Durable Construction

Manufactured from high-quality stainless steel, the machine ensures both longevity and compliance with hygiene standards. Its eco-friendly features, combined with an electric drive system, offer efficient power usage while maintaining a small environmental footprint.

FAQs of Automatic High Speed Injectable Powder Filling Machine:

Q: How does the Automatic High Speed Injectable Powder Filling Machine operate?

A: The machine uses PLC-controlled automation and an HMI for user interaction, ensuring precise, high-speed filling of injectable powders. Operators input parameters, and the machine manages the filling process with minimal manual intervention.

Q: What powder filling capacities and bottle sizes is the machine compatible with?

A: It supports a wide range from 30 to 300 bottles per minute, catering to various production demands. The filling system can be adjusted to accommodate different vial sizes as required by pharmaceutical applications.

Q: When should regular maintenance be performed on the machine?

A: Routine maintenance is recommended every few months or as specified in the user manual, depending on the operational load. Preventive checks help maintain optimal performance and uphold the 1-year warranty terms.

Q: Where is this filling machine typically installed?

A: This equipment is often set up in sterile pharmaceutical manufacturing facilities or production plants, particularly where injectable medicines are prepared, filled, and packaged under cleanroom conditions.

Q: What is the process for setting voltage requirements for the machine?

A: The voltage can be customized based on the customers local electrical standards at the time of order, ensuring compatibility with site-specific requirements for safe and reliable installation.

Q: How is the automatic grade beneficial in daily operations?

A: The fully automatic system streamlines operation, reduces labor costs, minimizes contamination risks, and boosts throughput, making it ideal for high-demand pharmaceutical production environments.

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