About Liquid Filling Machine for Jar, Tin 1 to 20 ltr
Electronic Liquid Filling Machine
Description :
The Semi Automatic Electronic Liquid Filling Machine (e-fill-1HS) is compact and highly efficient machine with elegant look. This multifunction multi featured machine meets the custom requirements of Bulk filling in Jars or Cans with no restriction of liquid characteristics. The machine has its own pumping system to fill the programmed liquid in Jars. The flow of liquid is measured and converted in to electronic signals being controlled by the PLC base circuit. No mechanical adjustments are required to set different fill volumes with different sizes of containers. i.e. No change part is required.
| Operation | | The filling range can be set from Touch Screen or PLC screen directly. By giving start command the pneumatically controlled nozzle opens and dispense the set volume of liquid in the Jar using flow sensor. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping. | | |
| Technical Specification | | Model | E-Fill 1HS | | No. of Head | 1 No. | | Output (BPM)* | 2 to 3 (for 5000 ml) | | Fill Size* | 1000 ml. to 5000 ml. and higher on request | | No. of Operator | 1 No. | | Electrical supply | 3 Phase, 1 KW | | MCB | 2 pole Hager make, 6 AMP | | PLC | Delta make | | Touch Screen | Delta make | | Emergency Stop Push Button | Telemechanique make | | Sensors | Burkert make | | Can Sensing Sensor | Datasensor make | | Pneumatic Cylinders | Festo / Janatics make | | Angle Seat valves | Burkert / Acvon Make | | Machine Dimensions | 800 mm (L) x 1020 mm (W) x 1360 mm (H) | | Nozzle Details | Nozzle Material Main Frame & Doors Filling Accuracy | | | | Compressed Dry Air | Inlet Air Pressure Working Pressure Air Qty | | 8 Bar 4 to 6 Bar 0.5 CFM (FT3/Min) | | |
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| * Speed depends upon Fill Volume, Neck diameter of Bottle, Viscosity, Specific gravity and Forming Characteristic of liquid. |
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| Input Specifications | | Container Details | Round Container | (A) Diameter: 150 mm 180 mm (B) Height: 150 mm to 360 mm | | Flat Container | (A) Length: 150 mm to 300 mm (B) Width: 130 mm to 250 mm (C) Height: 250 mm to 360 mm | | |
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| Salient Features : | - Robust Construction, Heavy Duty Base and SS elegantly matt finished body.
- No Change part required to fill different fill sizes.
- Space saving design as the tank is inbuilt in the machine.
- Accuracy of + 0.50 % at any one desire volume.
- No Container No fill arrangement.
- Pneumatically Controlled Positive displacement type Nozzles hence Zero dripping.
- PLC Controlled latest technology.
- Detachable tank.
- Programmable Diving Nozzle (Optional):
If the material is having foaming characteristics, Programmable Diving Nozzle is helpful for filling material without developing foam. It works on pneumatic arrangement. Initially when filling starts nozzle comes in downward position and starts filling. Now after achieving programmed fill volume, nozzle moves upward. Upward & downward speed of nozzle can be set by two separate pneumatic flow control valves. | |
Versatile Capacity and MaterialThis liquid filling machine easily handles a broad range of capacities from 100 ml up to 20,000 ml, making it suitable for small and large-scale production alike. Its stainless steel construction ensures not only a long lifespan but also adherence to strict hygiene standards, especially important in food, chemical, and pharmaceutical industries.
Advanced Control and AutomationUsers benefit from a choice of control systems, including Human Machine Interface and PLC controls. Both automatic and semi-automatic grades are available, allowing businesses to select the ideal solution based on their operational needs and workflow preferences.
Comprehensive Warranty and SupportEvery machine includes a 1-year warranty, underscoring the manufacturers commitment to product reliability. Whether youre an exporter, distributor, or local supplier, technical support and parts are readily accessible throughout the warranty period, providing added reassurance.
FAQs of Liquid Filling Machine for Jar, Tin 1 to 20 ltr:
Q: How does the liquid filling machine manage a wide range of container sizes?
A: The machines adjustable filling mechanism allows it to seamlessly handle jars and tins from 100 ml to 20 liters without requiring major adjustments, making it highly adaptable for various production requirements.
Q: What is the process for setting up the machine with different voltage requirements?
A: Upon order, customers can specify their voltage needs between 110V and 215V. The machine is then configured accordingly, with easy integration into your existing electrical setup upon installation.
Q: When is maintenance required, and what support is offered under the warranty?
A: Routine maintenance is usually recommended after several hundred production cycles, depending on usage intensity. The 1-year warranty covers repairs, parts replacements, and technical assistance to ensure smooth operation.
Q: Where can this liquid filling machine be used effectively?
A: Its ideal for use in manufacturing plants, bottling facilities, and distribution centers handling edible oil, chemicals, beverages, or similar products, offering reliable performance for both domestic and export markets.
Q: What are the benefits of the stainless steel construction?
A: Stainless steel provides excellent durability, corrosion resistance, and easy cleaning, essential for maintaining high sanitary standards in food, chemical, and pharmaceutical filling operations.
Q: How does the control system improve operational efficiency?
A: With options for Human Machine Interface or PLC control, operators can easily adjust settings, monitor performance, and troubleshoot issues, streamlining workflow and reducing downtime.