Skid Mounted 25 Kgs Cream Lotion Manufacturing Plant

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Skid Mounted 25 Kgs Cream Lotion Manufacturing Plant Specification

Features
Modular design, CIP system, skid mounted, rapid mixing, jacketed vessel, homogenizer, vacuum system, user-friendly controls

Temperature
Up to 95C (Adjustable)

Phase
Three Phase or as required

Noise Level
< 72 dB

Frequency
50/60 Hz

Usage & Applications
Manufacturing of cosmetic creams, lotions, ointments

Type
Skid Mounted Cream Lotion Manufacturing Plant

Material
Stainless Steel 316/304

Capacity
25 Kgs per batch

Computerized
Yes

Control Mode
Semi-Automatic / PLC Controlled

Voltage
220-415V

Power
2.5 kW

Weight (kg)
Approx. 750 Kg

Dimension (L*W*H)
1800 x 1200 x 1800 mm

Color
Silver (Polished Stainless Steel)

About Skid Mounted 25 Kgs Cream Lotion Manufacturing Plant

Skid Mounted 25 Kgs Cream Lotion Manufacturing Plant

20 Ltr Wax Phase Vessel,

20 Ltr Water Phase Vessel

25 Ltr (25 Kgs) Ultra Vacuum Mixer

Dry Vacuum Pump

electrical control Panel

Efficient Mixing and Homogenizing Technology

Equipped with a high shear homogenizer and scraper agitator, this plant is designed to deliver consistent cream and lotion textures. Rapid and efficient mixing ensures uniformity across batches, minimizing product variations and optimizing quality for industrial-scale production requirements.

Advanced Safety and Control Systems

The manufacturing plant includes safety features like overload protection and interlock systems. Incorporating a digital temperature indicator, pressure gauge, and process control panel, users gain precision control over mixing, heating, and de-aeration, with options for semi-automatic or PLC-controlled operation.

User-Friendly Maintenance and Cleaning

With its integrated Clean-in-Place (CIP) system, routine cleaning is effortless, significantly reducing downtime and supporting hygiene compliance. The modular, skid-mounted design simplifies installation and servicing, ensuring smooth operations in fast-paced cosmetic and pharmaceutical environments.

FAQs of Skid Mounted 25 Kgs Cream Lotion Manufacturing Plant:

Q: How does the high shear homogenizer and scraper agitator improve cream and lotion production?

A: The high shear homogenizer and scraper agitator ensure thorough mixing and consistent texture by excellently dispersing ingredients throughout the batch. This technology minimizes clumping and guarantees product uniformity essential for cosmetic and pharmaceutical applications.

Q: What is the process for cleaning the manufacturing plant between batches?

A: The plant uses an integrated CIP (Clean-in-Place) system that automates and streamlines cleaning, reducing manual labor and downtime. This ensures hygiene standards are maintained and batch contamination risks are minimized, adhering to cGMP guidelines.

Q: When should heating modes be selected for batch processing?

A: Heating can be controlled using either electrical elements or a dual jacketed system for thermal oil or water. Selection depends on your process requirements, desired temperature range (up to 95C adjustable), and product formulation, enhancing flexibility and optimization.

Q: Where is this cream lotion manufacturing plant commonly utilized?

A: This plant is widely deployed in pharmaceutical, cosmetic, and personal care industries for processes requiring precise control, consistency, and compliance, such as the manufacturing of creams, lotions, and ointments.

Q: What benefits does vacuum de-aeration offer during production?

A: The integrated vacuum system removes air bubbles from the product during mixing, leading to smoother, more stable creams and lotions. This improves shelf-life and eliminates defects caused by entrapped air.

Q: How does customizable automation enhance productivity?

A: Customizable automation, available in automatic or semi-automatic modes, allows operators to streamline the process according to production scale or complexity. PLC-controlled options provide advanced monitoring, optimizing efficiency and reducing human error.

Q: What safety features are included in the plant design?

A: Safety is ensured through overload protection, interlocked safeguards, and digital instrumentation such as temperature and pressure indicators, protecting both equipment and operators during operation.

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