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Shampoo Manufacturing Plant

Name: Shampoo Manufacturing Plant
Brand: SHREE BHAGWATI MACHTECH (I) PVT. LTD.
Price: 1800000 INR
Availability: InStock

Price 1800000 INR/ Unit

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MOQ : 1 Unit

Shampoo Manufacturing Plant Specification

Features
CIP (Clean-In-Place) System, Vacuum Mixing, Homogenizer, Agitator, Digital Temperature Controller, GMP Model

Noise Level
<75 dB

Usage & Applications
Mixing, homogenizing, emulsifying & blending of shampoos and other viscous products

Frequency
50/60 Hz

Temperature
Ambient to 100C (with heating system)

Phase
3 Phase

Type
Shampoo Manufacturing Plant

Material
Stainless Steel (SS 316/304)

Capacity
100 L to 10,000 L (customizable)

Computerized
Yes (Semi-automatic and Fully Automatic options)

Control Mode
PLC Based Panel Control

Voltage
220V/380V/415V (as per requirement)

Power
5 kW to 50 kW (depending on capacity)

Weight (kg)
Varies with capacity (Approx. 1500 kg - 7000 kg)

Dimension (L*W*H)
Custom as per Capacity (Approx. 3500x2200x2900 mm)

Color
Silver (Stainless Steel Finish)

Compliance
GMP & cGMP standards

Discharge Method
Bottom/Side Outlet with Valve

Heating Method
Electrical/Thermic Fluid/Oil Heating Jacket

Automation Grade
Automatic/Semi-Automatic

Agitator Type
Anchor/Propeller/Emulsifier

Water Phase & Oil Phase Vessels
Included as standard

Batch Working Time
30-90 minutes per batch (depending on capacity and process)

Vacuum Pump
Provided for De-aeration

Surface Finish
Mirror/Matt Finish

Homogenizer Speed
Up to 3600 RPM

About Shampoo Manufacturing Plant

Shampoo Manufacturing Plant

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Complete SHAMPOO Plant consists of following equipments

Wax Phase Vessel
Water Phase Vessel
Manufacturing Vessel
Batch Storage Vessel
Twin Lobe type product transfer Pump
Positive displacement type Transfer Pump
Vacuum Pump.
Interconnecting pipe line
Integrated PLC based control Panel
Working Platform

Efficient Agitation and Mixing Technology

Featuring a choice of anchor, propeller, or emulsifier agitators, the Shampoo Manufacturing Plant ensures thorough mixing and emulsification. Homogenizer speeds can reach up to 3600 RPM, guaranteeing even distribution of ingredients and stable formulations. This versatility supports a wide range of shampoo recipes and other viscous products.

Smart Heating and Vacuum De-aeration

Select from electrical, thermic fluid, or oil heating jackets to suit specific processing needs. The integrated vacuum pump effectively de-aerates the batch, preventing air entrapment and improving product texture. The system accommodates temperature ranges from ambient up to 100C, ideal for sensitive formulations.

Automation and Hygienic Operation

Offered with semi-automatic or fully automatic controls via a PLC-based panel, the plant ensures user-friendly and precise operation. CIP (Clean-In-Place) systems simplify maintenance, while GMP/cGMP compliance safeguards hygienic conditions and traceable quality for manufacturers, exporters, and suppliers.

FAQ's of Shampoo Manufacturing Plant:

Q: How does the Shampoo Manufacturing Plant ensure consistent product quality?

A: The plant integrates efficient agitator options (anchor, propeller, emulsifier) and a high-speed homogenizer (up to 3600 RPM) to ensure uniform mixing and emulsification. An advanced vacuum pump removes unwanted air, while PLC-based automation maintains precise control over temperatures, timings, and process variables to guarantee repeatable quality.

Q: What applications and products can this plant process besides shampoos?

A: Apart from shampoos, the plant is well-suited for mixing, homogenizing, emulsifying, and blending other viscous cosmetics and personal care products, such as conditioners, body washes, liquid soaps, and lotions. The configuration can be tailored to various formulations due to its flexible agitation and heating options.

Q: When should the vacuum de-aeration feature be used in the production process?

A: Vacuum de-aeration should be applied after the main mixing stage and prior to discharge, especially when producing formulations prone to foaming or air entrapment. This step is essential for achieving smooth, stable, and bubble-free end products, enhancing the consistency and visual appeal of shampoos.

Q: Where is the manufacturing plant typically installed, and what are the main installation requirements?

A: The plant is primarily installed within GMP/cGMP-compliant manufacturing facilities across India and worldwide. Key requirements include access to 3-phase power (220V/380V/415V, 50/60 Hz), adequate space as per the chosen capacity, ventilation, and provisions for utility connections such as water, steam, and drainage.

Q: What are the main benefits of using a semi-automatic or fully automatic plant?

A: Both versions significantly reduce manual intervention, increase throughput, and minimize human error. The automated PLC control panel allows for precise parameter adjustments, recipe management, and monitoring, enabling higher productivity, superior hygiene, and consistent results.

Q: How long does a typical batch take, and what factors influence the working time?

A: Batch working time generally ranges from 30 to 90 minutes, depending on batch size, formulation complexity, heating method, and operating conditions. More viscous or complex recipes may require additional mixing or homogenization, while efficient heating and agitation can expedite the process.

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