About Rapid Mixer Granulator -SAIZONER Mixer Granulator
| Rapid Mixer Granulator |
Rapid Mixer Granulator is designed to work on two decisive factors essential for the powder mixing; - Spinning close to the bottom of mixing bowl
- The impeller sets the entire mixture in a whirling, rising, tumbling motion ensuring a quick an even distribution of all dry components, which leads to an even wetting of every granules. The large lumps occurred during wet mixing are broken up, by the strategically located high speed chopper.
Blending and wet mixing is accomplished by high mechanical agitation by impeller and chopper. Mixing, densification and agglomeration of wetted materials are achieved through shearing and compaction forces exerted by the impeller. The primary function of chopper is to cut lumps into smaller fragments and aid the bowl or spread onto the powder to achieve a more homogenous liquid distribution. - High Shear Granulation is fast, efficient and reproducible method of wet granulation.
- Easy to process cohesive materials that are impossible to process in a low shear mixers / fluid bed granulators.
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- Designed achieved excellent mixing and consistent granules at lower operating cost with higher productivity.
- Better mixing and close controls of granules size leads to faster tableting speed with improved quality and least rejection.
Rapid Mixer Granulator Salient Features - Homogeneous Binder distribution
- Shorter batch time leads to faster tabletting speed.
- Easy to clean for faster batch change over.
- cGMP compliance.
- All moving parts are totally enclosed to avoid accident to the equipment or personnel.
- Air purge sealing for main impeller and chopper shaft to avoid cross contamination of products.
- Available with PLC based fully automatic control panel, upon request.
- Flame proof construction with variable frequency drive can be provided upon request.
- Binder spraying arrangement can be provided on demand.
- Models available from 25 Ltrs. to 1000 Ltrs. capacity.
Rapid Mixer Granulator Technical Specifications | MODEL | GROSS VOLUME | WORKING VOLUME | CAPACITYIN KGS.(WET MASS) | | DE RMG 25 | 25 LTRS | 20 LTRS | 10 KGS. | | DE RMG 100 | 100 LTRS | 80 LTRS. | 40 KGS. | | DE RMG 150 | 150 LTRS | 120 LTRS. | 60 KGS. | | DE RMG 250 | 250 LTRS. | 200 LTRS. | 100 KGS. | | DE RMG 400 | 400 LTRS. | 320 LTRS. | 160 KGS. | | DE RMG 600 | 600 LTRS. | 480 LTRS. | 240 KGS. | | DE RMG 1000 | 1000 LTRS. | 800 LTRS. | 400 KGS. | |
Efficient Mixing and GranulationThe SAIZONER Rapid Mixer Granulator combines rapid blending and wet granulation processes into a single operation. Its streamlined design ensures quick mixing and uniform granule size, promoting productivity and consistency for industrial applications. The stainless steel build guarantees durability and ease of cleaning, meeting strict hygiene standards.
Versatile Industrial ApplicationsDesigned for flexibility, this granulator is suitable for use in pharmaceutical, food, and chemical manufacturing. Its broad capacity range supports both small batch trials and full-scale production runs, making it a preferred choice for various process requirements. The machines automatic PLC control allows for seamless integration into modern industrial workflows.
FAQs of Rapid Mixer Granulator -SAIZONER Mixer Granulator:
Q: How does the Rapid Mixer Granulator - SAIZONER enhance the granulation process?
A: The SAIZONER mixer granulator utilizes rapid mixing and uniform wet granulation, ensuring consistent particle size and superior blend quality. Its high-speed mixing blades and efficient chopper system accelerate the process, reducing batch times and producing high-quality granules.
Q: What is the material of construction for this mixer granulator?
A: This granulator is built from robust stainless steel (SS), which offers excellent corrosion resistance, durability, and compliance with food and pharmaceutical industry standards, making it suitable for hygienic processing environments.
Q: When is this equipment typically used in the production workflow?
A: The Rapid Mixer Granulator is typically deployed during the initial stages of the production process, immediately after ingredient weighing. It is used to blend raw materials and produce wet granules before the drying phase in pharmaceutical and other industrial manufacturing.
Q: Where can this granulator be installed, and who are the ideal users?
A: This equipment can be set up in industrial manufacturing facilities such as pharmaceutical, food, or chemical plants. It is ideal for manufacturers, exporters, and suppliers seeking high-efficiency mixing and granulation within India or global distribution.
Q: What are the usage benefits of the SAIZONER Mixer Granulator?
A: The granulator enables faster batch processing, uniform granule formation, and reduced manual handling. Its automatic operations save time and labor, while the PLC control system enhances precision, ensuring repeatable product quality.
Q: How is the machine powered and controlled?
A: The SAIZONER granulator operates on an electric power source, accommodating voltages between 220 and 415 volts as required. It features PLC-based automatic controls for easy operation and process customization.