About Monoblock Dry Syrup Powder Filling Machine
| Automatic Monoblock Dry Syrup Powder Filling with eight head ROPP cap Sealing Machine |
| SBPFMR100 Automatic Monoblock Dry Syrup Powder Filling with Eight Head ROPP Cap Sealing Machine is a Compact machine used for filling and sealing of Dry Syrup in bottles |
| The incoming dry container sterilized and siliconised are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the infeed starwheel which will be transferred below funnel 16 nos of funnel is mounted on round plate and powder filling head is mounted from center pipe which gives the flexibility to adjust position of wheel as per requirements and consumes less space on machine Machine will be having a lifter assembly on base of bottom plate when bottle come below funnel bottom platform will lift the bottle and insert the bottle tight fit inside funnel The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density powder wheel rotates at the predetermined speed below the powder hopper with practically no clearance Powder wheel consist of Piston in each port and behind the powder wheel and vacuum plate is provided there is no clearance between powder wheel and avacuum plate due to back spring pressure Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved |
| The excess powder is doctored off by a doctor blade now doctor blades can be adjusted from outside also without removing powder hopper When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position The time dose of Compressed air sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the funnel Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle which is moving along with funnel In this model Bottle is getting around 5 to 6 second filling time Bottles further move with funnel and reaches to exit starwheel which is infeed starwheel for eight head ROPP cap sealing machine while rotating with startwheel bottle picks up the cap from exit end of chute ROPP caps kept in orientation unit automatically orient caps in right direction before entering into delivery chute And Bottle is entering below the sealing head consisting of total four rollers Two rollers properly Skirts Spins and Seals the cap and simultaneously another two roller performs perfect threading according to bottle neck diameter After sealing operation sealing head moves upward with help of cam and bottle enters into exit starwheel Move further on conveyor belt for next operation |
| High Production Capacity in High Filling Quantity also |
| MS Moulded structure duly powder coated to avoid any vibration with adjustable Screws to adjust conveyor height as per infeed tunnel |
| Total Compact Monoblack cGMP model |
| All parts and assemblies coming in contact with powder are made of SS316 |
| NO BOTTLE NO FILL System eliminates wastage of costly powder |
| Spring loaded PTFE top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production |
| Doctor blade and wiper blade can be adjusted from outside also without disturbing any production which saves lot of time powder wastage and chances of area condition disturbance |
| All assemblies under top plate are positioned as for easy cleaning or maintenance |
| All driving is through High quality imported Gear motor |
| Machine speed can be adjusted through AC Frequency drive which is time saving |
| Machine is provided with delrin conveyor belt to avoid sticking of bottle on conveyor |
| Special clutch devices are provided on Star wheels for safety purpose |
| Air filter will be of SS316 housing with Nylon cartridge for proper removal of particle of 022 micron having 10 length |
| Vacuum filter will be of PVC transparent material with nylon cartridge having length of 10 of 5 micron |
| Machine can fill 10 grams to 50 grams powder in single stroke |
| Utilities To be Provided by Buyer |
| Pneumatic Air Filtered oil free sterile low pressure AIR at 4 kgcm2 46 bar |
| Vacuum line 20 HG Pump will be supplied |
| Imported Gear Motor for Main drive |
| AC Frequency drive for Main drive |
| Pure air filters for Air and Vacuum |
| No Vial No Filling System |
| Infeed Turn Table of 36 Diameter |
| Acrylic Cabinet with Imported Aluminum Structure for Machine |
| Production Rate Up to 100 TO 120 Bottles Min |
| Fill Capacity 10 grms to 50 grms Single Dose with Change Parts Fill range depending upon Bottle opening And bulk density of powder |
| Accuracy 2 depending upon consistency and the Uniformity of bulk density of powder Under controlled level of Humidity ie 35 |
| Electrical Supply 200 HP For Main Drive |
| Power Requirement 440 Volts 3 Phase 4 wire System 50 Hz |
| Height of Conveyor Adjustable from 900 to 950 mm |
| Dimensions 2400 mm L x 1506 mm W x 2163 mm H |
| Net Wight 1700 KGS Approx |
| Gross Weight 2200 KGS Approx |
| Bottle Diameter 25 mm TO 60 mm Maximum |
| Height 55 mm TO 110 mm Maximum |
| Note 1 Right of technical improvements modifications reserved |
| 2 All illustrations and dimensions are shown for information only |
High-Efficiency Powder Filling SolutionEngineered for speed and accuracy, this Automatic Monoblock Dry Syrup Powder Filling Machine streamlines the packaging process in pharmaceutical production. Its stainless steel construction minimizes contamination risks and ensures longevity, while the user-friendly PLC control system optimizes operational efficiency. As a result, manufacturers enjoy reliable, consistent results with every batch.
Customizable & Smart OperationWith voltage specifications adjustable to customer requirements, this machine integrates easily into diverse production setups. The computerized control and electric drive keep processes automated and operator intervention minimal. Automatic grade functionality further reduces the chance of errors, fostering a safer and more productive work environment.
FAQs of Monoblock Dry Syrup Powder Filling Machine:
Q: How does the Monoblock Dry Syrup Powder Filling Machine operate?
A: This machine uses an automated electric drive and PLC control system to accurately fill dry syrup powder into designated containers. Its advanced software ensures precise dosage and consistent operation, requiring minimal manual input.
Q: What materials are used in the construction of this filling machine?
A: The machine is constructed primarily from high-grade stainless steel, making it durable, easy to clean, and highly resistant to corrosion, which is essential for pharmaceutical applications.
Q: When should I perform regular maintenance on this machine?
A: Routine maintenance should be scheduled based on production frequency; typically, regular checks and cleaning should be conducted weekly, with in-depth servicing as recommended in the user manual to ensure optimal performance.
Q: Where can the Monoblock Dry Syrup Powder Filling Machine be installed?
A: This machine is suitable for installation in pharmaceutical manufacturing plants, packaging units, or any facility that requires automated and hygienic powder filling processes in India.
Q: What is the process for changing the voltage specification?
A: At the time of ordering, customers can specify their voltage requirements. The manufacturer will configure the machine accordingly, ensuring compatibility with your facilitys power supply.
Q: What benefits does the PLC control system offer?
A: The integrated PLC control system provides precise monitoring and adjustment of filling operations, reduces human error, and increases overall productivity by automating the dosing and filling procedures.
Q: How does using this machine benefit pharmaceutical manufacturers?
A: Manufacturers benefit from rapid, accurate, and hygienic filling processes, decreased labor costs due to automation, and reduced risk of contaminationall ensuring product quality and compliance with industry standards.
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