About Lube Oil Blending Plant
Technical specification:-
- Custom designed Internal Limped coiled for Heating Agitator Stirrer.
- Size :0 MtsI.D. x 0 Mts Tan to Tan Shell of sides 8 mm thickness and Bottom of 10 mm thickness with Dish-end bottom welded. Total Height Mts as per capacity.
- Internal 2 or3 Limped coil spiral type in the vessel with inlets & outlets or Heating Elements ( Boiler not available) for Heating.
- Vessel Support:Designed for Four support Brackets for mezzanine type installation.
- Material of construction: Carbon Steel
- Finish: Internal Mill finish, welds ground smooth and flush, scales removed.
- External Mill finish, welds with flux and spatter removed and wire brushed.
- Painting: All external carbon steel surfaces primer painted and finished with top coat of hammer-tone machinery enamel
- Discharge flange type: discharge valve with 3 or 2 full port opening with piping to pumping system. Valve could be hand operated. (ball valve / gate valve)
Agitator With Motor:-
Agitator:Blades to provide efficient movement of product andtransfer of heat.
This is coupled to a Reduction WormGear box (ELECON / RADICON BRAND) to give the sweep blade speed, therequired rpm.
Motor:ABB / HINDUSTAN / SIEMENS of the required capacities will becoupled with the Worm Gear Box ,Bearings, couplings, bushes, etc of standardquality and replaceable.
Feed Pumps Gear Pump with Electric Motor:-
| Type: | Rotary Gear Pump |
| Liquid : | Lubricating Oil / Grease |
| Application: | Transfer |
| Head: | 25m |
| Body: | Cast Iron |
| Gears: | En 8 Case Hardened |
| Shaft: | En8 Withsintered Bronze Bushes |
| Sealing: | Ptfe Gland Packing With Silicon Oil Seal |
| Base Plate: | M S Channel Fabricated |
Advanced Mixing TechnologyThis plant integrates high-speed agitator technology, delivering superior blending of lube oils and greases. The hydraulic system and vacuum pump work in tandem with a vacuum-resistant vessel, ensuring efficient mixing without contamination or loss of materials. The AC motor and electric heating system enable consistent and controlled production processes.
Intelligent Automation and SafetyEquipped with PLC control and automated alarming, the plant facilitates real-time monitoring and management. Computerized operation, digital timing, and instant alerts promote operational safety and reduce human error. Its automatic features support a fully streamlined workflow, allowing uninterrupted and precise mixing cycles.
Customizable and Durable DesignManufactured with premium stainless steel, the plant is built for longevity and resistance to harsh chemicals. Clients can tailor capacity and voltage according to their operational requirements, ensuring scalability and reliability. The use of plastic for packaging material adds convenience for output handling and product safety.
FAQs of Lube Oil Blending Plant:
Q: What materials are used in the construction of the Lube Oil Blending Plant?
A: The plant is constructed primarily from high-grade stainless steel, which provides excellent resistance to corrosion and chemicals, ensuring durability and consistent performance during the blending process.
Q: How does the automatic alarming feature enhance operator safety?
A: Automatic alarming continuously monitors the mixing process and notifies operators of any irregularities, such as deviations in temperature, pressure, or timing, enabling swift interventions and minimizing accidents or product inconsistencies.
Q: What is the typical process flow in this blending plant?
A: The process starts with feeding raw ingredients into the vacuum-resistant vessel. The high-speed agitator mixes the components while the vacuum and heating systems maintain desired conditions. The PLC system oversees operations, controlling timing and alarms, and finally, the blended product is packaged in plastic materials per requirements.
Q: When should the vacuum pump and vacuum-resistant vessel be engaged during blending?
A: The vacuum pump and vacuum-resistant vessel are used throughout the mixing process when handling volatile or air-sensitive lube oil or grease formulations. This prevents oxidation and contamination, ensuring product purity and quality.
Q: Where is this Lube Oil Blending Plant manufactured and supplied from?
A: The plant is manufactured, distributed, exported, and supplied by specialized companies within India, catering to clients domestically and internationally as per specific requirements.
Q: What benefits does the PLC control system offer for blending operations?
A: The PLC control system provides precise automation, enabling customizable settings, sequencing of steps, and real-time monitoring. This reduces manual errors, boosts productivity, and ensures batch-to-batch consistency in quality.
Q: How can clients customize the plant for their production needs?
A: Clients may specify their desired blending capacity (in kg/hr) and voltage requirements (Volt) when ordering, allowing the manufacturer to tailor the system dimensions and output capabilities for optimized workflow and operational integration.