About Double Head Auger Type Powder Filling Machine
Double Head Auger Type Powder Filling Machine
| SAF-D-100 Automatic Double Head Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles. |
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| Operation : |
| The incoming dry bottle (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder. |
| Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor from magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, By the same time second bottle also moves along with the first bottle in empty condition. In second filling head same operation will be performed but this time second bottle get filled and first bottle moves further for next operation. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle. |
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| Salient Features: |
- Total Compact cGMP model.
- All parts and assemblies coming in contact with powder are made of S.S.316
- "NO BOTTLE, NO FILL" System eliminates wastage of costly powder.
- Conveyor driving is through High quality imported Gear motor.
- Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
- Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
- Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
- Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
- Total PLC control for the machine.
- No change parts are required for any change in bottle diameter from 30 to 120 ml.
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| Utilities (To be Provided by Buyer) |
| Pneumatic Air: | Filtered, oil free, sterile low pressure AIR at 6 kg/cm2 | |
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| Basic Machine: |
- Imported Gear Motor for Conveyor drive.
- A.C. Frequency drive for Conveyor drive.
- "No Bottle, No Filling" System.
- PLC control for machine.
- Pneumatic bottle holding system.
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| Machine Specifications: |
| Model No. : | SAF-D-100 | | Direction : | Left To Right | | Production Rate : | Up to 60 to 80 Bottles / Min. | | Fill Capacity : | 10 grms to 50 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder. | | Accuracy : | ± 2% depending upon consistency and the Uniformity of bulk density of powder Under controlled level of Humidity (i.e. 35%) | | No. of Hads : | Two | | Electrical Supply : | | 2.00 HP For Main Drive | | 0.25 HP For Conveyor. | | | Power Requirement : | 440 Volts, 3 Phase (4 wire System) 50 Hz. | | Height of Conveyor: | Adjustable from 850 to 900 MM | | Dimensions: | 2200 MM (L) x 1102 MM (W) x 1817 MM (H) | | Net Wight : | 550 KGS. (Approx.) | | Gross Weight: | 800 KGS. (Approx.) | |
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| Input Specification |
| Bottle Conveyor: | 25 mm To 70 mm MAX. | | Height | 55 mm To 110 mm. | |
Reliable Industrial Filling SolutionThis automatic powder filling machine is tailored to meet the rigorous demands of industrial applications, whether distributing, exporting, or manufacturing. The stainless steel construction not only delivers strength but also ensures hygiene and corrosion resistance. Thanks to the computerized control options (HMI/PLC), operation is straightforward, allowing for seamless integration into your production workflow.
Customizable and User-Friendly FeaturesDesigned to support a range of voltage requirements and powder capacities, the machine adapts seamlessly to your operational needs. The double head auger mechanism enhances productivity and precision, while the silver finish and electric drive system offer ergonomic benefits. The quality-driven structure and easy controls make it a practical choice for businesses seeking efficiency and reliability.
FAQs of Double Head Auger Type Powder Filling Machine:
Q: How does the Double Head Auger Type Powder Filling Machine improve filling accuracy?
A: The double head auger design ensures consistent and precise filling by simultaneously measuring and dispensing powder, reducing spillage and product variation, leading to higher accuracy in industrial applications.
Q: What materials are used in the construction of this filling machine?
A: The machine is constructed from high-quality stainless steel (SS), offering excellent durability, corrosion resistance, and maintaining product hygiene, ideal for processing powder in industrial environments.
Q: When can the machine be operated in a production setup?
A: You can operate the machine upon installation, as it comes ready for industrial use and includes a one-year warranty for peace of mind. Its automatic grade and electric drive streamline operation, making it efficient from day one.
Q: Where is this powder filling machine commonly used?
A: This machine is widely utilized in industrial settings across India, serving as a reliable solution for distributors, exporters, manufacturers, and suppliers needing high-capacity powder filling.
Q: What is the process for using the Double Head Auger Type Powder Filling Machine?
A: Operators set the fill quantity and load the desired powder; the double auger mechanism, guided by either HMI or PLC control systems, automates the filling process with minimal human intervention, maximizing efficiency.
Q: What are the key benefits of choosing this powder filling machine?
A: Benefits include heavy-duty performance, fast operation, customizable voltage and capacities, and computerized controls for optimal user experience. The machines warranty and durable design further ensure long-term value for your business.