Automatic Single Head Aluminium Vial Cap Sealing Machine

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MOQ : 1 Piece

Automatic Single Head Aluminium Vial Cap Sealing Machine Specification

Features
Good Quality

Usage
Industrial

Material
SS

Computerized
No

Automatic Grade
Automatic

Control System
Human Machine Interface

Drive Type
Electric

Voltage
220-415 Volt (v)

Color
Silver

Warranty
1 Year

Automatic Single Head Aluminium Vial Cap Sealing Machine Trade Information

Minimum Order Quantity
1 Piece

FOB Port
India

Supply Ability
30 Pieces Per Week

Delivery Time
4 Week

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
Wooden Packing Only

Main Domestic Market
All India

Certifications
ISO and CE Certified

About Automatic Single Head Aluminium Vial Cap Sealing Machine

Operation

Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the infeed star wheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with in feed star wheel, its picks up Aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform,where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out onto the flat conveyor belt.

Technical Specifications

Production Rate*	Up to 25 Vials / Min ( Output depend of vial and Cap sizes)
Electrical Supply	1.0 HP For Main Drive
No of Sealing Head	Single Head
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor	Adjustable from 800 To 850 MM
Net Weight	450 Kgs. (Approx.)
Gross Weight	650 Kgs. (Approx.)
Overall Dimension	1500mm (L) X 800mm (W) X 1700mm (H)
Container Dia	16mm to 45mm
Container Height	Upto 75mm
Cap Size	13mm & 20mm (with the help of change parts)

Silent Features

Parts coming in contact with the vial / aluminium cap / flip off exposed to the atmosphere are made out of stainless steel, good house keeping and good manufacturing practice.
Single motor synchronises conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
A Special clutch device is incorporated on the infeed worm and Star wheel system for stoppage of machine in the event, vial is over turned or over diameter.
A photo sensing device stops machine automatically in the event, there is no aluminium cap in delivery chute.
No Stopper on Vial, Machine Stops System,eliminates chances of sealing of vial without rubber stopper on sealing machine.
Spring loaded free spinning sealing rollers eliminates any damage to aluminium caps and also allows greater flexibility of variation in the container neck diameter.
Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
Imported Gear Motor for Main drive.
A.C. Frequency drives for Main drive.
Digital Counter for counting number of sealed vials.
No Seal in Chute, Machine Stops System.
No Stopper on Vial Before Sealing, Machine Stops System
Acrylic Cabinet with Aluminium Structure for Machine.

Efficient and Reliable Sealing Solution

Designed for pharmaceutical and industrial applications, this sealing machine automates vial capping processes. Its stainless steel construction ensures durability, and the efficient electric drive provides consistent performance. Operators benefit from its user-friendly Human Machine Interface, making it easy to monitor and adjust operation parameters as needed.

Versatile and Safe Operation

Supporting voltages from 220 to 415V, the machine adapts seamlessly to varied industrial power set-ups. With automatic control mode, it enhances productivity while minimizing manual effort. Safety and consistent quality are prioritized, ensuring every vial is securely sealed to pharmaceutical standards.

FAQs of Automatic Single Head Aluminium Vial Cap Sealing Machine:

Q: How does the Automatic Single Head Aluminium Vial Cap Sealing Machine operate?

A: This machine uses an electric, automated system to securely seal aluminium caps on vials. Operators manage and monitor the sealing process through a Human Machine Interface, guaranteeing high consistency and quality with minimal manual handling.

Q: What is the sealing capacity of the machine?

A: The machine is capable of sealing up to 25 bottles per minute (BPM), making it suitable for small to medium-sized pharmaceutical packaging operations.

Q: When is maintenance or servicing required, and what is the warranty coverage?

A: Routine maintenance ensures optimal performance and should follow manufacturer guidelines. The machine comes with a 1-year warranty, covering manufacturing defects and providing reliable post-purchase support.

Q: Where can this vial cap sealing machine be used?

A: This machine is ideal for use in industrial settings, particularly by pharmaceutical manufacturers, packaging suppliers, exporters, and distributors within India.

Q: What is the process for setting up the machine and integrating it into an existing production line?

A: Setup involves connecting the machine to a suitable power supply (220415V), configuring operational parameters using the HMI, and aligning it with the existing production line. Detailed documentation and support are provided for seamless integration.

Q: How does the machine benefit pharmaceutical packaging processes?

A: It ensures quick, consistent, and secure vial sealing, reducing operational errors and increasing productivity. The automatic control and robust stainless steel construction guarantee long-term, high-quality performance.

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