About Automatic Filling Production Line For Mineral Water ,Pure Water
General description:-
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turn sit over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays juice to rinse bottle in wall.After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle starwheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the camcan realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and auto rotation. It can finish a whole capping course including catching, pressing, screwing,discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through starwheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet.
Technical Specification:-
| Model | SB-01-04 | SB-01-06 | SB-01-08 | SB-01-10 | SB-01-12 | SB-02-12 |
| Number of washing, filling and capping heads | 12-12-4 | 18-18-6 | 24-24-8 | 32-32-10 | 40-40-12 | 50-50-12 |
| Production capacity (600 ml) (B/H) | 2000- 4000 | 5000- 7000 | 8000- 12000 | 12000- 15000 | 16000- 20000 | 20000- 24000 |
| Motor power(kw) | Main motor 2.2kw | Main motor 2.2kw | Main motor 3kw | Main motor 5.5kw | Main motor 7.5kw | Main motor 11kw |
| Overall dimensions (mm) | 2400- 1650- 2500 | 2600- 1920- 2550 | 3100- 2300-2800 | 3800- 2800-2900 | 4600- 2800-2900 | 5450- 3300-2900 |
| Weight (kg) | 2500 | 3500 | 4500 | 6500 | 8500 | 9800 |
Stable and Efficient Filling SolutionsEngineered for reliability, this automatic production line operates smoothly with minimal interruption, offering consistent results for mineral and pure water bottling. High efficiency and low energy consumption help reduce operational costs and environmental impact, while stable operation ensures fewer downtimes and maintenance interventions.
Advanced Quality Control and User-Friendly SystemFeaturing a robust QC inspection system, the production line safeguards quality and compliance throughout the filling process. The intuitive human machine interface (HMI) and PLC control simplify machine operation, with touch screen controls contributing to straightforward management and adjustment.
Customizable Design for Diverse RequirementsThis machine supports a range of voltages and capacities, allowing clients to tailor specifications according to operational needs. The stainless steel build ensures durability and hygienic processing, making it versatile for distributors, exporters, manufacturers, and suppliers targeting both mineral and pure water industry segments.
FAQs of Automatic Filling Production Line For Mineral Water ,Pure Water:
Q: How does the Automatic Filling Production Line ensure consistent quality during bottling?
A: The production line integrates a quality control (QC) inspection system that monitors each stage of the filling process, ensuring accurate results and compliance with industry standards. This system detects inconsistencies, maintaining high product quality for mineral and pure water.
Q: What type of control systems are used for managing the filling process?
A: The machine utilizes an advanced human machine interface (HMI) and PLC control, offering operators a simple and interactive touch screen for efficient management and easy adjustment of settings during operation.
Q: When is maintenance required for this production line?
A: Maintenance is periodic and generally minimal, thanks to the stable operation and robust build. Regular checks are recommended according to manufacturer guidelines, typically outlined within the one-year warranty coverage.
Q: Where can this filling production line be installed or used?
A: The system is suitable for industrial sites specializing in mineral water or pure water production. Its design accommodates distributors, exporters, manufacturers, and suppliers with flexible voltage and capacity options, allowing easy integration into existing facilities in India and abroad.
Q: What is the process of customizing voltage and capacity specifications?
A: Clients can specify required voltage and daily capacity during the ordering process. The manufacturer will customize the machines electrical and mechanical settings to match each clients operational requirements.
Q: Is the operation of this production line environmentally friendly?
A: Yes. The machine is engineered for lower energy consumption and reduced noise, supporting eco-friendly operations without compromising performance or efficiency.
Q: What are the main benefits of selecting this automatic filling line for mineral or pure water production?
A: Clients benefit from high efficiency, stable and low-noise operation, simple controls, flexible customization, and reliable product qualitysupported by a durable stainless steel design and comprehensive after-sales warranty.