Automatic 8 Head Volumetric Liquid Filling Line

Price 4500000 INR/ Number

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Automatic 8 Head Volumetric Liquid Filling Line Specification

Application
Liquid Filling for BottlesPharma, Food, Cosmetic, Chemical

Features
Easy Operation, CIP/SIP Cleaning, Drip-Free Nozzle, Digital Volume Adjustment

Usage
Suitable for filling various free-flow and semi-viscous liquids

Noise Level
< 70 dB

Power Supply
Single/Three Phase

Filling Range
50 ml 1000 ml

Type
Automatic 8 Head Volumetric Liquid Filling Line

Material
Stainless Steel

Feature
High Accuracy, Fast Filling, No Bottle No Fill

Auxiliary Packaging Machine Type
Liquid Filling Machine

Capacity
60-120 bottles/min (depending on bottle size and liquid viscosity)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Power
3 kW

Voltage
220-240 V / 50 Hz

Weight (kg)
900 kg (approx)

Dimension (L*W*H)
3000 mm x 1200 mm x 1600 mm

Color
Silver

Sealing Type
Compatible with screw capping, ROPP capping machines

About Automatic 8 Head Volumetric Liquid Filling Line

Automatic 8 Head Volumetric Liquid Filling Line

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Customizable Bottle Size Compatibility

This advanced filling line easily accommodates a wide range of bottle shapes and sizes, enabling seamless production across different packaging requirements. Quick changeover features ensure minimal downtime while switching between products, making it particularly advantageous for manufacturers handling diverse liquid types or frequent product changes.

High Precision Volumetric Filling Technology

Utilizing an eight-head volumetric piston-based system, the machine guarantees fill accuracy within 1%. Its anti-drip, adjustable nozzles and automatic bottle detection with sensors prevent spillage and wastage, ensuring hygienic and cost-effective operations. This technology is well-suited for both free-flowing and semi-viscous liquids, including foam-sensitive formulations.

Integrated Cleaning and Operator-Friendly Controls

Maintenance is simplified through an integrated Clean-In-Place (CIP) system and tool-free nozzle and volume adjustment. The touch screen HMI and PLC-based controls provide an intuitive interface for operators, allowing for easy monitoring and adjustment of filling parameters. Enhanced safety features protect both the product and personnel during operation.

FAQs of Automatic 8 Head Volumetric Liquid Filling Line:

Q: How does the volumetric piston-based filling principle ensure accurate liquid filling?

A: The machine uses precision-engineered pistons to measure and dispense liquid into each bottle, which guarantees consistent and accurate fills with a tolerance of 1%, regardless of liquid viscosity or bottle type.

Q: What is the process for changing bottle size or product type on this filling line?

A: Changeover is quick and tool-free with adjustable parts and digital volume settings. Operators can select bottle shape and volume via the touch screen HMI, optimizing the line for different products with minimal downtime.

Q: When is integrated CIP cleaning initiated, and what are its benefits?

A: CIP cleaning can be initiated through the control system whenever required, typically during product changeovers or scheduled maintenance. It ensures thorough cleaning inside liquid contact parts, minimizing contamination risks and downtime.

Q: Where can this filling line be used?

A: This machine is suitable for use in pharmaceutical, cosmetic, food, and chemical production facilities. Its versatility and customizable bottle compatibility allow deployment across industries handling various types of liquids.

Q: What safety features are included in the filling line?

A: The system incorporates emergency stop switches, guarding panels, and overload protection to ensure safe operation for both the product and personnel. Automated bottle detection and gentle handling prevent product wastage and maintain quality.

Q: How does the machine handle liquid products that are sensitive to foaming?

A: The filling line uses gentle product handling and adjustable filling speeds to minimize agitation, making it ideal for foam-sensitive liquids such as certain chemicals, cosmetics, or food products.

Q: What are the operational benefits for manufacturers using this filling line?

A: Manufacturers benefit from high speed, fill accuracy, reduced maintenance, easy operation, quick product changeovers, and compatibility with auxiliary systems like capping, labeling, and packing lines, leading to improved productivity and product quality.

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