Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine

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Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine Specification

Power Supply
AC

Usage
Filling viscous juice in bottles or containers; Suitable for food & beverage industries

Application
Viscous Juice, Liquid Food products like syrup, squash, healthcare drinks

Filling Range
100ml to 1000ml

Noise Level
< 70 dB

Features
Servo driven pistons; Tool-less volume adjustment; High fill accuracy; Hygienic design; CIP (Clean in Place) system

Type
Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine

Material
Stainless Steel

Feature
High accuracy filling, No bottle no fill system, Anti-drip nozzle, Touch screen HMI

Auxiliary Packaging Machine Type
Juice Filling Machine

Capacity
1000-4000 Bottles per hour (variable based on bottle type and size)

Computerized
Yes

Automatic Grade
Automatic

Control System
Programmable Logic Controller (PLC)

Drive Type
Servo Motor

Power
2.5 kW

Voltage
220V/380V (customized as per requirement)

Weight (kg)
Approx. 650 Kg

Dimension (L*W*H)
2200 mm x 950 mm x 1800 mm

Color
Silver / Metallic

Sealing Type
Compatible with bottle cap sealing machines

About Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine

SERVO PLC BASE AUTOMATIC 4 HEAD VISCOUS LIQUID FILLINGMACHINE

Single Servo Base Piston operating

PLC Touch Screen controlled panel for electricalcontrols.

Volume Adjustable from PLC

NO Tools required

Filling unit 4Head

Filling Volume 50ml to 1 Ltr

Customizable & Precise Filling

The machines volumetric servo piston system enables easy volume adjustment without tools, allowing for rapid product or bottle size changes. Its high-fill accuracy ensures products meet strict quality standards, minimizing waste and maximizing consistency, regardless of filling 100ml or up to 1000ml containers.

Hygienic Operation & Fast Changeover

Food-grade stainless steel contact parts and an integrated Clean-in-Place (CIP) system guarantee hygienic operations. The entire filling zone is easy to clean, and changeovers between bottle sizes take less than 15 minutes, maximizing uptime and operational efficiency.

Flexible Integration & Ease of Use

Designed for seamless integration with capping and labeling machines, this system fits into complete bottling lines. Its intuitive touch screen HMI interface simplifies operations, while advanced safety features and overload protection enhance reliability in industrial environments.

FAQs of Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine:

Q: How does the Automatic 4 Head Servo PLC Base Viscous Juice Filling Machine ensure accurate filling?

A: The machine uses servo-driven pistons for each of its four filling heads, enabling precise volumetric control. This technology provides a 1% filling accuracy, minimizing product wastage and ensuring consistent fill levels for every bottle.

Q: What types of bottles and liquids can be filled with this machine?

A: It is compatible with PET, Glass, or HDPE bottles that have neck diameters ranging from 20mm to 100mm. It is engineered for viscous juices as well as liquid food products such as syrups, squashes, and health drinks.

Q: When is it necessary to perform a changeover, and how long does it take?

A: Changeovers are needed when switching to bottles of a different size or product. Thanks to its tool-less adjustment features and programmable controls, the entire process takes less than 15 minutes, reducing production downtime.

Q: Where is this filling machine typically used?

A: This filling machine is ideal for food and beverage plants, specifically in bottling lines for juice, syrup, and other viscous drinks. It is commonly employed by manufacturers, exporters, and distributors within India and globally.

Q: What steps are involved in the cleaning process of the machine?

A: Cleaning is straightforward with the integrated Clean-in-Place (CIP) system. The system flushes and sanitizes all product contact parts automatically, ensuring hygiene and simplifying compliance with food safety regulations.

Q: How does the operator control and monitor the filling process?

A: Operators use the intuitive touch screen HMI interface to set parameters, monitor filling statistics, and initiate cleaning cycles. All adjustmentslike bottle size, fill volume, and speedare accessible from the HMI, promoting user-friendly operation.

Q: What are the key benefits of using this filling machine in production lines?

A: Key benefits include high fill accuracy, fast and easy changeovers, hygienic design, energy efficiency, comprehensive safety features, and compatibility with various bottle types. These attributes deliver increased productivity and reliable filling in busy manufacturing settings.

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