About Automatic 24 BPM Rinsing, Filling and Capping Machine
FILLING SYSTEM:-
The filling system fills every bottle to the desired volume adopting the Vent pipe filling principle for accurate filling.The mechanical spring loaded filling valves are actuated automatically by the bottles when lifted up to commence filling. In this stage again the bottles are held at the neck by neck holding lifters. The machine operating speed can be varied using variable speed AC drive.
CAPPING SYSTEM:-
In capping system the bottles held at the neck firmly during capping to produce absolutely leak proof results. Caps are feed into the machine by an automatic cap elevator with an SS304 ground level hopper which can accommodate up to two thousand caps. The cap elevator feed caps at the desired rates to the cap pickup rotor of the machine.
TECHNICAL DETAILS
| Machine dimensions :- | 8 Feet X 8 Feet without in feed & out feed conveyor |
| With Out feed Conveyor :- 40 feet Length |
| Main Motor :- | 2 H.P. With Variable Speed-3 Phase |
| Washing Pump :- | 1 H.P. |
| Cap Elevator Motor Gear Motor :- | H.P. 3Phase |
| Air Conveyor Blower Motor :- | H.P. 2 Nos. Phase |
| Out feed Conveyor Motor :- | H.P. 3 Phase |
| Shrink Tunnel Blower Motor :- | H.P. 3 Phase |
| Out Feed Conveyor(S.S. Slate Conveyor) :- | 5 Meter |
| Air Conveyor :- | 3 Meter |
| Automatic Lubricating System At Necessary Parts | (Connected load:-5 hp three phase) |
| Filling Volume:- | 100 ml to 1000 ml |
| Maximum diameter of bottles :- | 95m.m. |
| Maximum height of bottles :- | 335m.m |
Versatile Industrial ApplicationsEngineered for use in beverage, chemical, medical, and food industries, this machine streamlines rinsing, filling, and capping processes. The durable stainless steel construction and advanced control systems guarantee reliability and compliance with sector-specific standards, making it suitable for diverse production lines.
Built for Efficiency and QualityAutomatic operation at 24 bottles per minute (BPM) means faster output and reduced manual intervention. The PLC and Human Machine Interface (HMI) controls provide operators with intuitive machine management, ensuring accuracy and efficiency. A silver finish ensures long-lasting good looks and corrosion resistance.
FAQs of Automatic 24 BPM Rinsing, Filling and Capping Machine:
Q: How does the Automatic 24 BPM Rinsing, Filling, and Capping Machine enhance productivity in industrial settings?
A: By automating rinsing, filling, and capping at 24 bottles per minute, the machine significantly speeds up production, minimizes manual labor, and reduces errors, which boosts overall productivity and throughput.
Q: What industries can benefit from using this machine?
A: This machine is suitable for beverage, chemical, medical, and food industries due to its versatile design, compliance with hygiene standards, and ability to handle various liquid products efficiently.
Q: When should this machine be installed in the production line?
A: It is best installed during the setup or upgrade of industrial bottling lines, especially when increasing capacity or automating tasks to improve consistency and quality.
Q: Where is the machine manufactured and supplied from?
A: Manufacturers and suppliers based in India offer this machine to distributors and exporters worldwide, ensuring availability for domestic and international clients.
Q: What is the process flow of rinsing, filling, and capping in this machine?
A: Products are first automatically rinsed to ensure hygiene, then filled with precise volume control, and finally capped securely. The PLC and HMI system monitor and control each stage for seamless operation.
Q: How is the machine operated and controlled?
A: The machine uses an electric drive and is managed via a Human Machine Interface and PLC system, allowing operators to set parameters and monitor performance without complex programming.
Q: What benefits does the 1-year warranty provide to users?
A: The 1-year warranty provides assurance of quality and reliability, covering manufacturing defects and offering support for maintenance and repairs.